Hydroponic carbon capture at source
- cut CO2, feed people, save
water
STOP PRESS! HCCAS didn't win ClimateCoLab 2014... but it DID make Semi-Finalist so is probably a Good Idea...
STOP PRESS 2!
HCCAS selected by MIT for Solve 2016! Watch my
presentation to MIT FUEL here
on YouTube
Because we have a Food Crisis: not ENOUGH. We have a CO2 crisis: too MUCH. We have a Climate crisis. We have little time to develop solutions. HCCAS combines existing tech to make food / biomass / biochar, absorb CO2, make oxygen and save water.
It can even convert CO2 into a high-value carbon-negative
building material.
But that's only part of the Good Stuff. HCCAS
appears able to raise agricultural efficiency per
unit area by 300-1000% - AND it's Really
Resilient. HCCAS should allow us to:
1) increase our future survivability
2) dramatically cut CO2 emissions; ANY emitter
ANYWHERE becomes potentially carbon-neutral
or negative
3) have agriculture that is pest- and
weather-proof as well as largely immune to
climate change; is vastly higher
yielding; and safe even in heavily
polluted environments
4) reduce agricultural pollution; there's
no need for weedkiller or
pesticide (which will also help restore our
bee population) and it also cuts or eliminates the
farming run-off largely responsible for increasing toxic
algal blooms in our lakes and
oceans
5) save water, allowing HCCAS to work even
where water is short
6) free-up land to re-forest for near-permanent ADDITIONAL carbon capture in trees AND provide green construction materiel
7) reclaim natural areas to save our dwindling
biodiversity and provide meadow
for essential pollinators
8) by reducing hunger, improve the
learning ability of children and the
productivity of adults (as well as mitigating a
major conflict driver)
9) improve general quality of life
A warped variant of HCC is already in use - many commercial greenhouses already burn fuel to MAKE CO2, which can increase yield by 50%. Crazily, nowhere do we seem to have considered using the vast CO2 generation from our myriad carbon emitters to grow stuff.
Using CO2 to enhance crop production isn't suited to conventional open field agriculture as CO2 disperses quickly in open air. BUT, combining CO2 application with enclosed high-density hydroponics (in which every aspect of the environment is controllable) and clever growing conditions could change the game completely.
We desperately need to cut CO2 - if we can feed people or grow biomass in the process, in a way immune to climate change, simultaneously freeing-up land for re-foresting to permanently capture much more CO2, AND improve our long-term survivability, what's not to like?
So - why NOT HCC?
Yep - it's established technology and the material has a small fraction of the carbon footprint of concrete, dramatically cutting emissions arising from cement/concrete manufacture.
The concrete industry is one of two largest
producers of carbon dioxide (CO2), creating up to
5% of worldwide man-made emissions of which 50% is from the
chemical process and 40% from burning fuel.
Plus, building with CO2 locks it up - permanently - in useful spaces - homes, stores, offices - instead of in useLESS spaces like holes in the ground (yep, CCS...). Plus, CO2 locked up in plant fibre in hempcrete in buildings is WAY less likely to escape than high-pressure CO2 crammed into a hole in the ground.
Once CO2 is out
of the chimney or stack, it's gone. Earth's atmosphere is 11km or
so high, and the CO2 diffuses through it - you could cover the
entire Earth in carbon capture plants 40 stories tall and you'd
only recover the bottom fraction of one percent.
Capture
at source or lose it for
good.
Recent renewables development is
brilliant, and is shaping-up to significantly impact carbon
resulting from power generation. That said, it needs to -
global electricity generation ALONE - excluding
the hundreds of thousands of industrial facilities like
steel and cement works - was
66% from carbon in 2014.
Here's the thing. Many industrial facilities are BUILT around carbon fuel. They can't be renewable-converted readily, and often not at all. Even where the process itself CAN be re-configured for electrical energy supply instead of carbon fuel, the power supply network TO the plant is often unable to handle the required load meaning 1000s of miles of power grid would ALSO need building.
Realistically, we're stuck with fossil
fuels, so CO2, for decades. The question of massive-scale
CO2 reduction for these point industrial emitters
– refineries, steelworks, cement plants etc – is essential but has
been largely ignored so far; the vast majority of clmate change
mitigation effort is going into power generation. So we still have
the remaining 37% of greenhouse gas emissions so far ignored (plus
the huge number of smaller power plants "not worth"
replacing).
There are 2 ways to handle CO2; use a form
of
Carbon
Capture and Storage
- CCS - to sequester and store it,
like, forever... or find a way to
use it. Using CO2 has so far proven elusive, which
is why so much effort is going into CCS.
HOWEVER, conventional CCS -
which pushes CO2 into holes in the ground and desperately hopes it
will stay there - is expensive to build and maintain -
forever; offers zero payback;
and presents a long-term financial and environmental
liability for our kids. Most CO2 emitters lack suitable
geology anyway, so will incur high cost (financial and
environmental) shipping CO2 to CCS. CCS appears
very unlikely to ever be financially feasible on most
locations.
By contrast HCCAS - Hydroponic Carbon
Capture At Source - seems to offer an alternative we could
implement on large scale NOW which
USES the carbon effectively, either locked-in to a
recirculating fuel-CO2-biofuel loop, OR making
food (allowing the agricultural land currently
used for that to be re-forested for more long-term
- and rather pleasant - carbon capture), OR converting the crop to
biochar, a usable -
and valuable - product providing permanent carbon
sequestration. And emissions from the fuel used
for charring go straight back in to make more
biochar!
HCCAS doesn't demand a big expensive bespoke
build that takes years in the planning either -
modularising as below will produce a low-cost and
effective fully-scalable
easily-deployed solution, workable
anywhere, which since it also yields a valuable
crop should achieve payback (and
buy-in) quickly as well as help feed the
world. It makes oxygen and recycles
water. It's also immune to most
external influences - like weather and pests - so largely
climate change proof. According to the cost
analysis done for the
HCCAS 2016 MIT SOLVE entry it should even be
profitable.
So what's not to
like?
Hydroponic carbon capture at source- HCCAS - uses established low-cost technology – hydroponics – to capture carbon CONVERTING CO2 directly to food/biomass/biochar and oxygen. It does so using entirely natural processes, and recovers input heat and water from the emitter's flue gas. The only by-products are green stuff - either food or biomass - and oxygen.
We can also convert the green stuff to biochar
to lock-up the carbon permanently as a solid (with emissions from
the fuel used in charring being fed back in and themselves
converted - neat huh?)
Hydroponics simply means growing plants in a soilless environment, with all the nutrients provided in the irrigation- which means a hydroponics installation can be any size and shape, on any number of levels, to fit whatever space is available - like this Japanese example. Hydroponics is well-established, reliable, no-risk, and HCC can work anywhere on ANY carbon emitter of ANY age. If you’re unfamiliar with hydroponics, here's Wikipedia's excellent page.
Hydroponic carbon capture is permanent AND failsafe; total failure would just return to pre-HCCAS CO2 levels, there’s zero risk of pollution, radiation, explosion or other bad stuff. It's ambient pressure and ambient temperature so the engineering's low-cost - that's the opposite of CCS. Unlike CCS it can’t leak, needs no long-term monitoring, won't ever fill-up, brings no security or terrorism risk, and avoids expensive shipping of CO2 to "safe" repositories. There's no expensive rare metal catalysts, no nuclear reactors, no hazardous chemicals, and no fracking. There's also no high-pressure or high-voltage systems, and no unpleasant or dangerous emissions. Finally, unlike CCS it leaves zero liability for our kids AND a better environment, cleaner air and more food.
SO: HCCAS is significant, quickly-implemented, low-cost high-efficiency carbon reduction, using TODAY’s technology TODAY, that ALSO feeds people AND freshens our atmosphere AND recycles water AND provides scope for large-scale re-forestation AND provides massively more efficient agriculture that is immune to climate change, weather and pest and is 100% scalable, flexible, and ethical and should also be profitable (or at least cost-neutral)
That's lots of reasons to like it. Incredibly, there doesn't seem to be ANY downside.
I first proposed hydroponic carbon capture in my letter in the May 2014 IET Magazine (scroll down - the "lead" letter appears on the website last!).
According to
a study by The University of Applied Sciences in Dresden
using Hedera helix 'Woerner' (shown right) as the
test plant, "nearly 2.4 kg of carbon dioxide is bound and
1.7 kg of oxygen is released
per square metre of hedge
area and per year." That's ONE SQUARE METRE -
imagine what a serious installation could achieve. Looking at water
demand, the same study concludes "One square meter of the
element area 'Hedges by the Metre' requires 1012 kg of water per
year..." BUT "Only 0.76 per cent of the water
remains in the plant." - rest transpires so is easily
recoverable.
But that's just typical hedging in normal conditions. Now it gets REALLY good.
FIRST, higher CO2 levels increase CO2 uptake so since HCC can optimise CO2 levels for maximum effect the process should see 30-40% improvement in CO2 uptake. That's also 30-40% quicker greenery production.
SECOND, this LED lighting boosts growing speed 50% so add that to the above, you're looking at something that not only absorbs lots of CO2 but that ALSO should outperform conventional open-field agriculture by 80-90%.
THIRD, hydroponics eliminates weed and pest damage - a significant factor in yield loss - and does so super-organically by simply keeping them out. No chemicals.
FOURTH, it's immune to weather - so virtually immune to climate change. With global food supplies increasingly threatened by a warming world, that has to be good.
FIFTH, chemicals are delivered exactly where
they're needed, in exactly the right amount - no mass spraying of
fields that wastes 90% of the chemicals, and no run-off
pollution (which also means less
toxic algal bloom in our seas and
lakes)
So maybe now we're 2x or 3x more efficient per sq ft than open field agriculture.
BUT - square feet are FLAT. You can STACK hydroponics. So 2 levels = 4 - 6x better than flat field, 3 levels = 6 - 9 x better, and so on. That's WAY better land utilisation, WAY better yield, and WAY more CO2 absorption per unit area.
There's more. A modular container approach as
below allows multi-tier planting in a container, stacking crops AND
stacking containers. So a 4-tier container stacked 4-high is
16 times better land utilisation.
So potentially a well-run 4-tier
4-high
install can grow produce at (+40%
+90%) x 4 x 4 = 40 times more efficiently. And that's
EXCLUDING savings pest or weed damage, AND from chemical
wastage.
THAT's worth having.
Growing stuff takes water. Lots and lots of water. So this may look unworkable in drier areas. It isn't.
Because in conventional agriculture, most of the water you apply (99.24% in the above Hedera helix example) is wasted - it transpires straight to atmosphere so it's gone, so you need to get more. HCC is a closed environment, meaning the transpired water is condensed back out and re-used.
But where do we get the water from in the first place? From basic chemistry. We know burning carbon fuel releases lots of CO2 - but it also releases lots of water.
Here's the equation for wood burning, but other fuels are broadly similar:
C6H12O6 |
+ |
6 O2 |
= |
6 CO2 |
+ |
6 H2O |
So when HCCAS recovers the heat from the flue gas we'll ALSO condense out LOTS of water.
Recent science identifies rising
water vapour as magnifying global warming - scavenging water
this way dramatically cuts water vapour emission to
atmosphere.
SO now we're reducing CO2, making
food, biomass, or
biochar, making O2, providing
resilient agriculture AND reducing water
vapour's global warming impact. And can do so profitably,
producing funds for the local economy or more environmental
projects.
That's pretty cool for a few plants.
Highly doubtful. Think about it: CCS needs
complex pressurized long-distance transport infrastructure;
HCCAS doesn't.
CCS demands large-scale secure "burial" sites which subsequently
need to be guarded and monitored,
forever; HCCAS
doesn't.
CCS consumes a lot of energy doing what it does, so you actually
need to produce lots MORE energy just to CCS the CO2 that you've
made from, er, producing the energy to operate the CCS... go
figure. HCCAS doesn't.
CCS presents a high-value attractive terrorist target with a very long and largely unprotectable perimeter (including 1000s of miles of pipeline); HCCAS doesn't.
BEST OF ALL HCCAS can reach all the places in
the world CCS can't (economically) get to, it's infinitely
flexible, it feeds people,
improves our air, encourages
re-forestation (and biodiversity)
and it's greener than a very green thing so -
unlike CCS - will be welcomed by local populations
rather than resisted. That should also help re-invigorate
rather-jaded levels of public enthusiasm for green
projects.
And because HCCAS is all the same, once the first is built subsequent builds are easy. Extending that logically to mass-produced modules means we can do lots and LOTS of installations very, very fast and very cost-effectively. According to the cost analysis done for the HCCAS 2016 MIT SOLVE entry HCCAS can even be cash-positive.
And that's something CCS will never be.
Here's another interesting thing about CCS. Trying to find a way - any way - to improve its dire economics, a use has been found for the CO2 the CCS has buried. Any guesses what? You'll love this... it's used for EOR.
"EOR"? Yep - Enhanced Oil Recovery. The CO2 is
pushed down dying oil wells to squeeze out more oil. The best use CCS has for its captured CO2
is extracting MORE fossil fuels to make MORE CO2. Yep,
seriously. D'uh.
Ask yourself:
- Would you rather spend
money ONCE on something that keeps
on
GIVING BACK, like
HCC?
- Or would you rather
KEEP ON spending lots of money on
something that will keep on
TAKING - forever - like CCS?
HCC doesn't need fertile soil, a sunny aspect, the right
rainfall, or much else.
It doesn't need to be in an attractive area with shops and schools, or handy for the motorway.
So it's ideal for brownfield site that's
unworkable for conventional agriculture and unsuitable for people,
meaning it frees-up greenfield land for people,
reforestation, or nature. Don't know how that pans-out financially,
but I'm pretty confident how it pans out rationally.
Yep. The planned Drax 100% biomass-fuelled 300MW power station was expected to burn 1.4 million tonnes of biomass annually (that's just under 4000 tonnes a day). So, for an emitter that size, yes.
BUT think that through - we're ALREADY planning to handle that much biomass, shipping it in. So there's nothing inherently scary about handling big numbers of biomass. Now imagine if we could MAKE the biomass locally instead of shipping it in, converting emitted CO2 back into more biomass right there on site. We won’t achieve 100% capture, but if we assume just 30% then as well as releasing 1000's of tonnes of oxygen, in one year HCC on this installation would save:
If your emitter can't use biomass - say you
have a gas-fired plant or a coal- or oil-fired cement works - HCC
can produce food instead, or can produce a
fast-growing crop for biochar to sequester carbon
directly.
Quickly, cheaply, flexibly. Did I mention it
makes O2 as well? And the food HCC makes - really efficiently -
means you free-up 1000s of acres of conventional agriculture, so
you can re-forest that land and those trees will near-permanently
sequester carbon (as well as aiding biodiversity, greatly improving
our environment, and providing a source of green building
materiel).
Biomass, biochar, or food, if I'm right about HCC we can spend a
few billion implementing it to achieve
permanent
carbon reduction AND
all these other benefits.
Or, we can spend many trillions re-locating populations, draining floods and starving from drought while we watch the Earth turn into Venus.
OK, I'm no artist but you get the idea...
Building a facility tailored to each individual site isn't cheap, even where the "building blocks" are well established (like HCC will be). It may still be best for a large scale emitter, but what about the millions of small local ones?
HCC is a containerised modular format that can be plugged together as needed. Mass production of standardised modules massively lowers cost and allows rapid mass deployment and assembly to quickly bring down emissions from the myriad of smaller-scale carbon emitters (and feed the local population).
Using a standard stackable ISO container format
allows modules to be readily shipped and handled using standard
equipment available globally, as well as permitting very dense
installation (and storage). "Cassette" based planting allows very
easy handling of crops/seedlings.
Each module would have essential plumbing and electrics either
built-in or clip-on, with connectors on the outside wall of the
container.
In the batch production process a “cassette” of seed/seedling-stage racks is loaded through the front of the container, push-connectors automatically connecting each cassette to electrical and irrigation/nutrient supply from the site's permanent network; when growth is harvest-ready the cassette is withdrawn for harvesting and replaced by a fresh one. Once harvest is complete the cassette is re-seeded for the next round
The ISO containers' standardised stacking technology allows modules to be stackable, with cassettes loaded/unloaded by conventional high-rack stacking techniques to allow very high-density installation. It's probably worth mentioning that since we're working with no hazchem at low pressures, module connection would use cheap flexible off-the-shelf hose and connectors - no expensive pipework needed.
The modules should have long service life and need minimal maintenance. Standardized build will mean universal global support/spares, with maintenance teams universally trained in standard technology. Even where maintenance were poor, the technology will continue to work - just less effectively, making it suitable for technologically unsophisticated regions. Web-based monitoring of the “clever bits” would allow remote technicians to action high-tech elements where required. And remember it's failsafe - were HCC to fail completely ZERO risk is presented, the worst that will happen is CO2 emissions return to previous levels. No explosion, no pollution, no radiation, no risk. At all.
The modules are also entirely flexible in labour application; where labour is cheap and plentiful, operation can be largely manual (while working in a pleasant and clean environment – another plus!). Where labour is scarce or expensive, installations could be largely automated. HOWEVER, it’s probably also worth mentioning that in areas where unemployment is an issue, the opportunity to work "for the greater good" in a pleasant, green environment that actively contributes to feeding families and “saving the planet” may be a powerful factor from a “society happiness” perspective and make large-scale automation less attractive.
Thinking a bit outside the box, there's no reason cassette HCC couldn't be used for large mobile emitters - think supertankers. Load the cassettes in departure port, offload on arrival and harvest. The vessel weighs upwards of 300,000 tonnes so a little greenery won't sink it, plus the "greenness" will help operators stand out from the crowd and get more contracts. Again - what's not to like?
Should be a cheap install as well - plug together, no high
pressure, ambient temp etc. and the modular approach should produce
a nice compact deck footprint.
Yeah. Governments look just 5 years
ahead - if you're lucky - to the next election. How
stupid. The key word in "global warming" is
GLOBAL- it's not a national problem, it's
EVERYONE's.
If Governments think HCC
looks expensive,
wait until they've relocated a
few populations.
Most major cities are on rivers. Many - like New York, London, Moscow, and (at greatest risk) Shanghai - face potentially devastating flooding as water levels rise, while entire island-living cultures face forced migration or extinction. Does THAT sound expensive?
The author is a Chartered Engineer with 17 years managing
manufacturing. He doesn’t work in environmental or green stuff, he
just thinks this makes sense. Having lost patience with UK
manufacturing politics, he's having fun
helping
exporters
as Production Director at Lifeline Language
Services.
Contact him at
mark@hccas.com